Description
General
Pulsating vacuum sterilizer is strictly designed and manufactured in accord with GMP technical Standard. It has passed ISO9001 quality management qualification standard of Quality Management System for Medical Devices. It adopts PLC and man-computer interface automatic program control. The relevant data and curve can be saved and printed automatically. Have printer and recorder two sets of recording system control. This autoclave is suitable for pharmaceutical factory, hospital, scientific research institute and other units to sterilize and dry asepsis clothes, rubber goods, metal instruments, culture medium, etc.
Technical Parameters:
Structure characteristic and working principle
(1) The sterilizer chamber is constructed from SUS316L.Internal surfaces are highly polished to facilitate cleaning. A stainless steel mesh strainer protects the drain port from blockage by debris. All product contact metallic surfaces should be constructed of SUS316L
(2) The insulation material is made of Silicate board.
(3) The autoclave adopts double door (front and rear). Both doors cannot be opened simultaneously. Product will be loaded through loading door located in class D area and unloaded through unloading door in class B area.
The door seal is a silicon rubber. On commencement of a process, the gasket is pressed against the rear face to the door by compressed air.
(4) Pipeline system is consisted of air filter, vacuum pump, steam trap, pressure controller, etc. Operation is simpler and safer as well as maintenance and repair easy. All process piping in contact with the chamber is fabricated from SS 316L with argon welding. All non-contact piping is fabricated from SS 304 with argon welding.
(5)Automatic control system adopts PLC and HMI. The color touch screen can to show the running process, sterilization parameters like temperature, pressure , sterilization time, etc. In addition, The sterilization data and curve will be printed out by the Micro printer. At the same time recorder output independent sterilization.
(6)Safety valves: Safety valves are provided on the chamber and jacket.
(7)Pressure gauges: Pressure gauges mounted in fascia are provided for:
• Chamber pressure
• Jacket Pressure
(8)The system shall have an E-Stop mechanism designed to stop all physical movement of the equipment immediately.
We will preset many programs for customers.
Possibility to add more programs cycles up to 12 program cycle by users.
All these programs are editable by users.
- Bowie Dick test
- Sterilizing program for textiles, such as clothes and medical packages.
- Sterilizing program for instruments, empty vials and filters,
- Sterilizing program for rubber goods
- Sterilizing program for medium
Configurations list:
Pulsating vacuum sterilizer is strictly designed and manufactured in accord with GMP technical Standard. It has passed ISO9001 quality management qualification standard of Quality Management System for Medical Devices. It adopts PLC and man-computer interface automatic program control. The relevant data and curve can be saved and printed automatically. Have printer and recorder two sets of recording system control. This autoclave is suitable for pharmaceutical factory, hospital, scientific research institute and other units to sterilize and dry asepsis clothes, rubber goods, metal instruments, culture medium, etc.
Technical Parameters:
| Automatic double doors 316L stainless steel inner chamber Carbon steel jacketed Chamber size: 800×600×600mm Overall dimensions: 1100×1320×1700mm Control power: 380V 50 Hz,3kw,3 phase 5 wires Net weight: 800kg |
| Design pressure:0.245Mpa Design Max. temperature:139℃ Working pressure:0.22Mpa Working Max. temperature:134℃ Heat Equilibrium:≤±1℃ Vacuum: —0.09Mpa Steam source pressure:0.3-0.5Mpa Steam consumption:10kg/cycle Pure Steam source pressure:0.25-0.35Mpa Pure Steam consumption:15kg/cycle Cooling Water source pressure:0.2-0.3Mpa Cooling Water consumption:150kg/cycle Compressed air pressure:0.5-0.8Mpa Compressed air consumption:0.1m³/cycle |
Structure characteristic and working principle
(1) The sterilizer chamber is constructed from SUS316L.Internal surfaces are highly polished to facilitate cleaning. A stainless steel mesh strainer protects the drain port from blockage by debris. All product contact metallic surfaces should be constructed of SUS316L
(2) The insulation material is made of Silicate board.
(3) The autoclave adopts double door (front and rear). Both doors cannot be opened simultaneously. Product will be loaded through loading door located in class D area and unloaded through unloading door in class B area.
The door seal is a silicon rubber. On commencement of a process, the gasket is pressed against the rear face to the door by compressed air.
(4) Pipeline system is consisted of air filter, vacuum pump, steam trap, pressure controller, etc. Operation is simpler and safer as well as maintenance and repair easy. All process piping in contact with the chamber is fabricated from SS 316L with argon welding. All non-contact piping is fabricated from SS 304 with argon welding.
(5)Automatic control system adopts PLC and HMI. The color touch screen can to show the running process, sterilization parameters like temperature, pressure , sterilization time, etc. In addition, The sterilization data and curve will be printed out by the Micro printer. At the same time recorder output independent sterilization.
(6)Safety valves: Safety valves are provided on the chamber and jacket.
(7)Pressure gauges: Pressure gauges mounted in fascia are provided for:
• Chamber pressure
• Jacket Pressure
(8)The system shall have an E-Stop mechanism designed to stop all physical movement of the equipment immediately.
This autoclave is featured as standard with process cycles for dry loads, such as instruments, rubber goods, textiles, empty vials, filters, etc.
We will preset many programs for customers.
Possibility to add more programs cycles up to 12 program cycle by users.
All these programs are editable by users.
- Bowie Dick test
- Sterilizing program for textiles, such as clothes and medical packages.
- Sterilizing program for instruments, empty vials and filters,
- Sterilizing program for rubber goods
- Sterilizing program for medium
Configurations list:
| No. | Name | Model | Manufacturer | Remark |
| Ⅰ | Main body | 01-00 | ||
| 1 | Chamber | 01-01 | Made of 316L stainless steel | |
| 2 | Jacket | 01-02 | Made of Carbon steel | |
| 3 | Sealing strip | 01-03 | Medical used silicon rubber | |
| Ⅱ | Door | 02-00 | ||
| 1 | Door board | 02-01 | The inner surface is made of 316L | |
| 2 | Door motor | 90YYT | Miniature single phase motor | |
| 3 | Trip switch | 02-03 | Taiwan tend | Door positioning control |
| Ⅲ | Control system | 03-00 | ||
| 1 | Sterilizing software | 03-01 | Two working program which can be set up be by special configuration according to users requirements | |
| 2 | PLC | Cpu226 | Siemens | Reliable running, high stability |
| 3 | HMI | Smart700 | Siemens | Color, clear and reliable |
| 4 | Micro printer | WH-E | WEIHUANG | Small and easy to control, complete function |
| 5 | Temperature detector | PT100 | JUMO | Pt100,A level precision, temperature quilibrium≤0.15℃Pt100， |
| 6 | Pressure transmitter | MBS-3000 | Danfoss, Denmark | Excellent anti-jamming，high precision |
| 7 | Pressure controller | SNS series | SAGINOMIYA Japan | Reliable，performance，accurate control |
| 8 | Electromagnetic valve | 3V1-06 | Taiwan Airtac |
Integration installation with manual operation, good performance |
| 9 | Data recorder | ARS | AIRUISI | Independent sterilization report output |
| Ⅳ | Pipeline system | 04-00 | ||
| 1 | Angle pneumatic valve | 514 | GEMU Germany | Automatic adjustment, double sealing, can operate for 4million times |
| 2 | Air filter | FA series | PALL USA | Diameter 0.22μm |
| 3 | Vacuum pump | SK series | Quiet, high vacuum rate | |
| 4 | Pressure gauge | Z-2 | Correct instruction，convenient inspection and maintenance，beautiful and durable | |
| 5 | Safety valve | A28H | High sensitivity | |
| Ⅴ | Load system | 05-00 | ||
| 1 | Tray | 05-01 | 2 units, made of 316L stainless steel |
